Pet Food Manufacturer

The Scenario

This leading pet food manufacturer sought Excelerate's expertise to optimise their pallet wrapping process. Their goal was to implement perforated pallet wrap for enhanced operational efficiency, increased production capability, and improved load stability. Product was still warm when palletised and would cause condensation issues, but they required a real solution that was more cost and time effective.

Pet Food Manufacturer Perforated Pallet Wrap ExcelAir

Highlighted Issues:

Lack of Aeration to Pallet Loads

High Plastic Usage

Using Cardboard Corner Boards

Time-Intensive Process, High Labour Costs

Temporary Wrapping for Internal Movement

Pallets Not Tamper Evident

The Results

Excelerate acted promptly, conducting an initial audit and site trials. By utilising ExcelAir perforated pallet wrap, we created a significantly more efficient process. The entire pallet now benefits from complete aeration and requires only a single wrap post-production. Additionally, we eliminated the need for expensive corner boards. This resulted in a genuinely cost-effective and efficient end-of-line packaging solution that perfectly meets the needs of this business and their fast-paced production line.

Pet Food Manufacturer Perforated Pallet Wrap ExcelAir

Resolved Issues:

Pallets Now Completely Aerated

Vast Reduction in Plastic Usage

Carboard Corner Boards Eliminated

Time-Effective Process, Minimal Effort

No Temporary Wrapping, Wrap Once

Pallets Now Tamper Evident

Comparison & Savings

Aeration Level

Amount of film allowing air through the pallet

Cost Per Pallet

Cost to wrap each pallet

Why not take a look at our other case studies?